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10,026. Location. Coyote Flats,Tx. Tractor. JD 4255/Kubota M7040 HDC. Sounds as if clutch plate is dragging or pilot brg that end of trans input shaft rests in is failing. I agree with beenthere that a tractor split will be required to solve either problem. Aug 5, 2021 / John Deere 2120 Clutch Problems #4. OP.16 posts · Joined 2020. #2 · Apr 15, 2021. I had a 590m and traded it in and it had less than 200 hrs on it. It first had problems with clutch, then front differential, so I sold it and purchased a Yamaha Viking EPS and I have had it nearly a year with no problems it shifts gears real good, and no problems with clutch and e wheel drive.If your 825i Gator is not shifting into and out gear, the likely culprit is primary clutch not releasing as it should. Contact JD Clutch Doc for a long term solution with a lifetime warranty. For more information contact JD Clutch Doc at [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab ...74 posts · Joined 2013. #1 · May 29, 2023. My Gator 865m (2022, 103hrs) showed since start hard shifting and was louder than other new Gators 865. The problem: the primary and the secondary clutches were not installed in line by JD.Starting problems, overheating problems, fuel pump problems, starts then dies, clutch issues, and running rough are the common problems of John Deere Gator 620i. Common problems of John Deere Gator 620I: You need to research a vehicle's common problems before buying it so that you can be prepared to solve and deal with its issues.The secondary clutch controls back shifting through pressure on the sides of the belt. If you own a -60,000 s/n machine you may be limited in your options. The Clutch Doc's advertising has been word of mouth on this and other Gator forum's, to my knowledge his work has 100% satisfaction.I have the same problem. I had the clutch changed out last year. It cost $710 to change the clutch and fix one of the headlights. I got John Deere to refund me $412. I got the gator out Saturday had not rode it since March. The clutch and shifting is hard to shift again.XUV 550 hard shifting. My 550 has 41 hours on it and has been back to JD for shifting problems. JD did a fine job, put the new clutch kit in it. It was fine for the next 30 hours, now it is really, really hard to shift. I have to shut it …John Deere RSX 850i Sport Green & Yellow - Factory Roof, Non-Scratch Tilt out Windshield, Rear Shield, Stereo, Stock wheels and Tires for trails, 29.5 Highlifter Outlaw 2s for home. 2012 Polaris RZR XP 900 - UTV, Inc. Front Windshield, Trailing Arm Guards and A Arm Guards, Go Pro Mounts, Doors, Nuke Cage, and Custom Grill, Rubber Down Customs 2 ...Dec 6, 2019 · Extreme Metal Products John Deere Gator Cluctch Shim Pack 4 posts · Joined 2012. #1 · Jul 26, 2012. I have had my 825i gator with deluxe cab for five weeks and it has been back to the dealer at least 6 times for different issues. I am looking for some input as to what other issues 825i owners have experienced. So far I have had a problem with the shock on the drivers side door which keeps coming off.I found this thread after searching for a solution to the shifting problem with my 2018 590m. Just thought I'd post to let the group know that JD Clutch Docs repair is legit. With shipping and the repair it was around $200 all in. The Gator now shifts as it should have from the factory. Well worth the money spent. Solution: First, utilize a pressure gauge to check the fuel pressure. If the fuel pressure is regular, check the situation of the fuel injectors, pump, wires, and air filter. Change all the faulty fuel elements if required. 5. Fuel Pump Issue. This is another significant problem with a Gator 825i. The most common John Deere Gator 825i problems include problematic starts, power loss to the wheels, running rough, clutch problems, and steering issues. This …Jun 27, 2012 · Primary Clutch. Ok, gonna see if there's actually anybody reading any of these. Monday, I bought a 1999 Gator 4x2 with problems for the sum of $500. Main problem was engine would go to proper rpm, but machine would barely be moving. It didn't take a lot of troubleshooting to figure out the primary clutch sounded like a container of marbles when ... 1. Clutch problems. The primary clutch seems to be one of the biggest issues with this gator model from John Deere. Many users complain about the clutch failing to disengage, making it hard to shift and sometimes just making it impossible to do any kind of movement at all. Apparently, the clutch of the xuv 4×4 825i is easily damaged, so if you ...Search Parts Catalog. Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.148 posts · Joined 2015. #1 · May 2, 2016. I've got an older 4x2 Gator that runs great, except for the fact that gear engagement (forward or reverse) usually results in a crunching or grinding in the gearbox, not always, but 90% of the time. Once in gear, it doesn't tend to want to creep and as rpm's rise the clutch engages cleanly and smoothly.Nevertheless, the JD Gator has some occasional issues that might make you worried. Starter problems, frozen engine, continuous battery draining problems, hard to shift, clutch problems, battery not charging etc., are the common issues of John Deere Gator 855D. However, you do not need to be overwhelmed as the issues can be solved …Another significant problem with a John Deere Gator 825i is fuel system complications. The fuel pump may fail to function correctly, causing the engine to stall or not start at all. Check the fuel pump's condition by inspecting the fuel lines for any cracks or leaks. Replace any faulty fuel elements if required.John Deere Gator Comes with Kawasaki FS730V 2 Cylinder gasoline Engine. There are 6 issues reported by users. Most problematic Gator Years are 2008, 2009, ... PTO clutch Problems: Check battery voltage or replace the battery: Drive belt issue: Just Replace the belt [Yes, Fixed] John Deere 100 Series Problems.John Deere Gator Comes with Kawasaki FS730V 2 Cylinder gasoline Engine. There are 6 issues reported by users. Most problematic Gator Years are 2008, 2009, ... PTO clutch Problems: Check battery voltage or replace the battery: Drive belt issue: Just Replace the belt [Yes, Fixed] John Deere 100 Series Problems.Sport Utility Kit. Our most popular, best all around use kit. Great for trail riding, occasional mud and sand riding, plowing and hauling. Makes up for the power loss and slow response of adding oversized tires. Better low end and midrange acceleration. Quicker backshift which results in crisp throttle response. Reduces belt slip and heat.Two common problems cause the primary clutch to stick. Too high an iThe most common John Deere Gator 835M problems are Gator Clutch Problem. XUV590M with the dreaded sticky clutch problem. Has 22 hours on the machine. 6 months out of warranty. I called up the dealership and complained. They agreed to fix it for $170, saying they would give a little and get JD to give a little. Said it was a well known problem and they could fix it with no parts.Part Number: AM144323. Effortless Power Transmission: The Primary Drive Clutch ensures seamless power transmission, optimizing the performance of utility vehicles and providing a smooth and powerful driving experience. Consistent Performance: With an adaptive design, the Primary Drive Clutch delivers consistent performance under varying loads ... 9 posts · Joined 2011. #7 · Sep 7, 2011. Someone t John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV Tech John Deere Gator XUV 2011 - ??? > 825i Clutch Kit Install 50 MPH!! PDA. View Full Version : 825i Clutch Kit Install 50 MPH!! ... many motorcycle engines with such small piston and rods, turn close to double this RPM with no problem. IMHO, the design appears solid as it is. You ... Technical Manual TM168619, which covers XUV835E/M/R with S/N f

John Deere Gator 825i Clutch Problems. A grave problem with the Gator 825i is the clutch issues. The clutch doesn’t open properly at idle, which causes significant issues in shifting. Or you may come across a …4319 posts · Joined 2015. #2 · Jun 24, 2020. Enter JD Clutch Doc in the " Search Community " box, you should see a bazillion posts with contact information. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic ...John Deere Gator 825i Clutch Problems. A grave problem with the Gator 825i is the clutch issues. The clutch doesn’t open properly at idle, which causes significant issues in shifting. Or you may come across a …The John Deere Gator 825i is a cross-over utility vehicle first introduced in 2011 by John Deere. Although the Gator 825i model is considered one of the best-performed and well-received utility vehicles, users still reported typical issues like the clutch failure, shifting problems, 4WD failing to engage, running rough, and fuel pump ...

The solution for this was to remove the spider from the clutch half and leave the main part of the clutch stuck on the engine crankshaft. If you use the right spider tool, it is rated for impact wrenches, so you can put that on and wail on it until it backs off, replaced the buttons and re-install. Herminator.The shipment is roughly 12 lbs with dimensions of 8”x8”x8”. All the best, Brad and Doc. JD Clutch Doc. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat ……

Reader Q&A - also see RECOMMENDED ARTICLES & FAQs. EPI Performance High Elev. Sport Utility Clutch. Possible cause: Search Parts Catalog. This model may be registered under the manufacturer's OEM.